Kartikay's Intl

These machines offer benefits like tight tolerances, various finishing options, fastproduction, and cost-effectiveness.

 Automation Grade: Machines range from semi-automatic to fully automatic with featureslike automatic feeding and PLC programmable control systems, which significantly reducemanpower needs and increase efficiency.

 Software Compatibility & Control: The machine support standard design software formatslike AI / DXF / DWG / PLT / DST / AutoCAD allowing for easy import of cutting pattern           

KEY TECHNICAL SPECIFICATIONS OF CNC EPE FOAM CUTTING MACHINE

 Working Area (Table Size): The dimensions of the cutting bed should accommodate thelargest EPE foam sheets or rolls you plan to process. Common sizes might be around 1600 x2500 mm or 2500 x 2500 mm, but custom sizes are widely available.

 Maximum Cutting Thickness: This determines the maximum height of the foam you can cut.Standard machines often handle up to 45mm, while heavy-duty or customized models cancut foam up to 100 mm or even 400 mm thick.

 Cutting Tool Type: This is crucial as it affects edge quality, speed, and material compatibility.

 Pneumatic Oscillating Tool: Ideal for quick, efficient cutting of soft, thick EPE foam, withspeeds up to 800 mm/s.

 400 Watts Electric Oscillating Tool: Suitable for high-density works well on EPE Foam ,offering stable power but generally slower speeds (50–80 mm/s).

 Milling Cutter (Router): An optional tool for engraving intricate designs and deep grooves,used in multi-tool configurations.

 Cutting Speed: Maximum cutting speed can range from 50 mm/s to over 120 mm/s (or upto 60 mm/min in some cases). Actual speed will vary depending on material density anddesign complexity.

 Cutting Accuracy: Look for high precision and repeatability, typically around ± 0.1mm toensure consistent quality and tight tolerances.

 Drive System: Machines often use reliable components like servo motors with controlleralong with programming logical control system and HIWIN linear guide rails with rack andpinion transmission for smooth, accurate movement.

 Material Holding Method: A vacuum adsorption platform is standard for securely holdingthe foam sheets in place during cutting.

 Software Compatibility and Control: The machine's control system should be user-friendly,with an intuitive interface (e.g., touch screen panel) and compatibility with common designfile formats AI / DXF / DWG / PLT / DST / AutoCAD allowing for easy import of cuttingpatterns.

 Automation Grade: Options range from automatic fixed table model to automatic beltfeeding model, which significantly improves efficiency for mass production.

 Safety Features: Essential specifications include emergency stop buttons, infrared blockingdevices, and blade protection covers to ensure operator safety.

 Power Requirements: Standard power can be AC 220V, 380V, or 415V at 50/60Hz,  depending on the specific machine and region. Total power consumption typically rangesfrom 6.5 KW to over 11 KW, often with a separate powerful vacuum pump motor.

 Build Quality: A robust machine frame, often made of big steel square tubes with heattreatment, guarantees strength, stability, and durability.

The bag making machine is a machine that makes specially air bubble and epe foam bags (laminated & without laminated) packaging bags or other LDPE material packaging bags. It's processing range is various sizes and thicknesses of different plastics or other material packaging bags. Generally speaking, plastic packaging bags are the main products.

The bubble bag mainly uses high-pressure polyethylene bubble film through film cutting process, the bubble film is cut after fold into the required size of the bag, and then the bag is made by the special bubble film bag making machine with mechanisam hot drying and hot cutting bag making machine

USES: Electronic product buffer packaging, plastic products, metal products, ceramic products, glass products and other products that need buffer protection for logistics transportation protection.

HOW WORKS AND MADE BAGS: The bubble film is made of high-pressure low-density polyethylene. It is a transparent flexible packaging material commonly used at present and has a wide range of uses.

an Open Roll comes back side from folder after that fold assembly work for same roll folding as per demand size of bags after fold roll comes in machine and cut front and back position and one side fold.

Technical Data & Spare Parts specification:

• MS (Powder coated / Painted) Pipes used to construct the machine body
• Pneumatically activated impulse sealers for sealing and cutting bags
• Higher accurate Servo Controlled Motor used for Epe Roll pulling & sealing
• Castor wheels will be provided for easy location of machine
• Leveling pads will be provided for balancing at customers end

• Programming Logical Controlled (PLC) with Touch Screen Display for setting parameters of machine
• Operator Interface Micro Panel view
• Sensors (Reed Switch) as per Cylinders
• SSR will be for immediately functions of devices
• Especially Design Transformer 0 to 60 Volt max output release for production
• Switch Gears will be use Schneider and Siemens

• Ratios of movement driven by Pneumatic cylinders
• Intermittent motion with continues working

• Main reel shaft for loading of EPE / Air Bubble Roll
• Motorized used for unwinding of Folder rollers (if Required) Optional Cost
• Bearing operated by engaged in aluminum rollers for help pulling of rolls
• 1 side fold and 2 side seal L shape degree folder for automatic folding bags

• Rubber rolls used for pulling of EPE Roll (Synthetic Rubber Rolls)
• The Servo motor is stopped with effect of width sensed of the roll
• Starting of roll pulling is controlled by initial pulsing of PLC & Sensor
• Rolls pulling are controlled by Servo Motor
• Servo Motor controlled by PLC

• Micro view with HMI Touch Screen
• Loaded with Auto fault detection facility
• Displaying pouch counts, shift production, and other databases as per requirement
• Main drives synchronized for product take way belts
• Rubber belts used for finished product take away
• Maintains distance from basic machine for product collection

• Inputs/Outputs used according to bagging model and filling system decided
• HMI provided to change variable parameters and view the running functions such as
• Speeds/Minute
• Counter with Hooting
• Production per hour
• Fault detection facility
• Help toll provided to support the fault rectification

These machines offer benefits like tight tolerances, various finishing options, fastproduction, and cost-effectiveness.

 Automation Grade: Machines range from semi-automatic to fully automatic with featureslike automatic feeding and PLC programmable control systems, which significantly reducemanpower needs and increase efficiency.

 Software Compatibility & Control: The machine support standard design software formatslike AI / DXF / DWG / PLT / DST / AutoCAD allowing for easy import of cutting pattern           

KEY TECHNICAL SPECIFICATIONS OF CNC EPE FOAM CUTTING MACHINE

 Working Area (Table Size): The dimensions of the cutting bed should accommodate thelargest EPE foam sheets or rolls you plan to process. Common sizes might be around 1600 x2500 mm or 2500 x 2500 mm, but custom sizes are widely available.

 Maximum Cutting Thickness: This determines the maximum height of the foam you can cut.Standard machines often handle up to 45mm, while heavy-duty or customized models cancut foam up to 100 mm or even 400 mm thick.

 Cutting Tool Type: This is crucial as it affects edge quality, speed, and material compatibility.

 Pneumatic Oscillating Tool: Ideal for quick, efficient cutting of soft, thick EPE foam, withspeeds up to 800 mm/s.

 400 Watts Electric Oscillating Tool: Suitable for high-density works well on EPE Foam ,offering stable power but generally slower speeds (50–80 mm/s).

 Milling Cutter (Router): An optional tool for engraving intricate designs and deep grooves,used in multi-tool configurations.

 Cutting Speed: Maximum cutting speed can range from 50 mm/s to over 120 mm/s (or upto 60 mm/min in some cases). Actual speed will vary depending on material density anddesign complexity.

 Cutting Accuracy: Look for high precision and repeatability, typically around ± 0.1mm toensure consistent quality and tight tolerances.

 Drive System: Machines often use reliable components like servo motors with controlleralong with programming logical control system and HIWIN linear guide rails with rack andpinion transmission for smooth, accurate movement.

 Material Holding Method: A vacuum adsorption platform is standard for securely holdingthe foam sheets in place during cutting.

 Software Compatibility and Control: The machine's control system should be user-friendly,with an intuitive interface (e.g., touch screen panel) and compatibility with common designfile formats AI / DXF / DWG / PLT / DST / AutoCAD allowing for easy import of cuttingpatterns.

 Automation Grade: Options range from automatic fixed table model to automatic beltfeeding model, which significantly improves efficiency for mass production.

 Safety Features: Essential specifications include emergency stop buttons, infrared blockingdevices, and blade protection covers to ensure operator safety.

 Power Requirements: Standard power can be AC 220V, 380V, or 415V at 50/60Hz,  depending on the specific machine and region. Total power consumption typically rangesfrom 6.5 KW to over 11 KW, often with a separate powerful vacuum pump motor.

 Build Quality: A robust machine frame, often made of big steel square tubes with heattreatment, guarantees strength, stability, and durability.