Kartikay's International

Full Path & Steps of Processing Line

POTATO’S WASHING AND PEELING MACHINE- The first process is potato washing It features a Horizontal mesh spiral and brushes roller to handle the process and peeling with auguries  U shape is integration.. It is manageable individually or continuously.

CUTTING MACHINE OF FRENCH FRIES- It’s cuts potatoes into the finger fries from in regular 7 mm to 10 mm thickness sizes. However, for custom-made choices, varying blades are in use same application as well as desired specific demands
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BLANCHING MACHINE- It is an advanced multi step temperature controlled machine. The temperature, time and as well as variable speed combination are adjustable as per the capacity of the processing. Up to 7 – 15 minutes is the blanching process time. Blanching ensures the French fries' crispiness and brightness.

DEWATERING MACHINE WITH AIRKNIFE CLEANING- After blanching process, fries have some surplus so for water elimination is through the dewatering machine. It is through high-frequency vibration. Air-blowing dehydrating machine- Air blows and removes water efficiently. Thus, the frying time reduces, perfecting the French fries' taste.

FRYING MACHINE- The frying machine use for uniform frying of fries. Its controls the oil level automatically time to time as per the desired demand while continues frying.

DE-OILING MACHINE- The same process removes surplus oil from fries, ensuring it is healthy and looks professional. It follows a vibration process to remove any oil, thereby preventing sticking. Pre-cooling de-oiling machine- Pre-cooling and de-oiling takes place using high-pressure wind. The process of pre-cooling is essential for the freezing process to take place. It is appropriate for automatic French fries preparation.

FRENCH FRIES TUNNEL TYPE MACHINE- High-efficiency machine working continuously is a fast-freezing machine. It does not allow the fries to stick.

• AUTOMATIC FEEDING WITH PACKING MACHINE- This machine follows the complete procedure of measuring, feeding, bagging, nitrogen filling, date printing, and output of the finished product.

• Excellent performance
• Low maintenance
• Longer functional life
• Rigid construction
• Complete SS 304 construction
• Hygienic design
• Easy accessible hence proper cleaning
• Food grade belts and other accessories except bought out items like motors, bearings etc.
• Robust and reliable design.
• Automatic – combination of batch peeling and continuous process
• Energy efficient and environmental friendly technology

• Vibratory Feeder: Stainless Steel, trolley mounted fitted with micro vibratory motor Italian make, with Feed control system.
• Stainless Steel Automatic Continuous Fryer for all potato chips based on direct edible oil heating by oil fluid / diesel heat exchanger , SS cladding and insulation.
• Elevator for oil draining and cooling of chips with Electric motor.
• Shaker transfer to flavoring drum, fitted with shaking elements with Electric motor.
• Flavoring drum continuous SS model , with AC VFD control and spices dispenser , Drum SS 304 make with internal fins , driven by three phase Rotomotive motor, contact between drum nylon / SS wheels , spices dispensing system is screw based and speed controlled.

• Pharmaceutical Industry
• Dyes Industry
• Chemicals Industry
• Food Industry
• Organics Industry
• Pigments Industry
• Agricultural Industry

Economical plant for textured soy nuggets and chunks

Introduction

Soya nuggets/chunks or "Bari" is commonly referred to as vegetarian meat. It is prepared from defeated (DOC) soya flour by the process of extrusion cooking.

During the process, the protein in the flour undergoes structural changes and forms a fiber like network. When soaked in water, the textured nuggets absorb the water and develop meat like and chewy characteristics (hence the reference to "vegetarian meat").

They are a rich source of protein. Among the vegetable proteins they contribute a maximum level of 50% protein. As they are free from cholesterol they are also commonly used as meat substitutes.

Economical Plant for Textured Soya Nuggets & Chunks

KI manufacture and supply highly economical soya nugget lines. Our most popular soya plant has an output capacity of up to 500 kgs/hr:

• Less power consumption with contunes working
• Low maintenance
• Sturdy construction with food grade standard

• Low oil holding capacity
• Auto oil-level controller to save oil consumption
• Easy cleaning & maintenance
• Improved productivity with consistent excellent product quality
• Plug & Play unit start up for whole line
• Low energy cost

• Floating products: Sev, gathiya, papdi, boondi, pellets and chips etc.
• Non floating products: Pulses (moong dal, chana dal etc.)
• Peanuts, coated nuts (Tasty), green peas (matar) etc.

• Fine filtration (multi exit system ensures immediate removal of fine particles)
• Low oil holding
• Optimum heating of edible oil
• Rapid oil cooling reduces oxidation
• Two stage filtration (ensures removal of sediments and floating residuals)
• Above features lead to low cost & high shelf life of product

• Potato chips / sticks
• Banana chips
• Extruded & inflated snacks (pellets)
• Onion flakes / rings / noodles
• Savories (namkeen / chanachur)
• Pulses & Nuts
• Chicken Nuggets
• French Frie

• The Side Frame structure is made by Mild Steel (MS) with Painted / Powder Coated or SS
• All contact parts are made of stainless steel Food Grade S.S. 304
• Capacity of up to 150 KG of finished products/hr
• Internal Ribs according proper gapping in the Drum for Mix Seasoning Properly of the Puffs.
• Easy Sanitation with low maintenance structure.
• Automatically Seasoning Dose System Attached with Drum Cell
• Consists of VFD Control Panel to controlled in feed (QUALITY OF INGREDIENTS)
• Drum Pressure Speed Adjustable According VFD Drive (MAKE: SIEMENS, SCHNEIDER)
• Power: 1 H.P Geared Motor with AC drives for controlling feed and off.
• Drum length with seasoning System : 2500* mm and Dia of Drum 600* mm
• Fully Electric Control Panel with Gear Box for Seasoning Drum

Note: Price is only for display purpose. Prices will depends upon dimensions and machines size type.

• Less maintenance
• Robust construction
• Impeccable performance

• Precision engineered
• Optimum efficacy
• Smooth operations

Note: Price is only for display purpose. Prices will depends upon dimensions and machines size type.

Automatic Fryums Roasting Machine which is available at relatively low cost and the cost of handling mechanisms is minimized. Moreover our machines give you a high production yield. Productivity versus cost ratio is very profitable.
The price of machine is depend on the demand and requirement and this is display purpose only

o The Side Angles (Frame) structure is Mild Steel (MS) with Painted or Powder Coated.
o All contact parts are made of stainless steel
o Capacity of up to 150 KG of finished Roasted products/hr
o Internal Ribs according proper gapping in the Drum for roasting properly of the Puffs.
o Easy Sanitation with low maintenance structure.
o Automatically Cut-off System Attached with Drum Cell for electricity consumption maintains.
o Consists of VFD Control Panel to controlled in feed (QUALITY OF INGREDIENTS)
o Drum Speed Adjustable According Variable Frequency Drive (MAKE: Siemens, Schnieder)
o Drum length with seasoning System : 2500* mm and Dia of Drum 600 mm
o Fully Electric Control Panel with Gear Box for Roasting of Puffs

• Less power consumption with contunes working
• Low maintenance
• Sturdy construction with food grade standard

• Low oil holding capacity
• Auto oil-level controller to save oil consumption
• Easy cleaning & maintenance
• Improved productivity with consistent excellent product quality
• Plug & Play unit start up for whole line
• Low energy cost

• Floating products: Sev, gathiya, papdi, boondi, pellets and chips etc.
• Non floating products: Pulses (moong dal, chana dal etc.)
• Peanuts, coated nuts (Tasty), green peas (matar) etc.

• Fine filtration (multi exit system ensures immediate removal of fine particles)
• Low oil holding
• Optimum heating of edible oil
• Rapid oil cooling reduces oxidation
• Two stage filtration (ensures removal of sediments and floating residuals)
• Above features lead to low cost & high shelf life of product

• Potato chips / sticks
• Banana chips
• Extruded & inflated snacks (pellets)
• Onion flakes / rings / noodles
• Savories (namkeen / chanachur)
• Pulses & Nuts
• Chicken Nuggets
• French Frie